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How Does Ladder Logic Work?

Published in Automation and Control 3 mins read

Ladder logic is a programming language used to control industrial equipment, such as PLCs (Programmable Logic Controllers). It gets its name from its resemblance to a ladder diagram, where the rungs represent different logic circuits.

Understanding the Basics

Imagine a ladder with two vertical rails. The left rail represents the power supply, and the right rail represents the output. The rungs of the ladder represent different logic circuits that control the output. Each rung consists of:

  • Contacts: These are the "switches" that control the flow of power. They can be either normally open (NO) or normally closed (NC).
    • NO contacts: These are open when the input is off and close when the input is on.
    • NC contacts: These are closed when the input is off and open when the input is on.
  • Coils: These are the "actuators" that receive the power and perform the desired action.

How Ladder Logic Works

  1. Input: The logic circuit starts with an input signal, which can be a sensor, a push button, or another output. This input signal determines the state of the contacts (open or closed).
  2. Logic: The contacts are connected in series or parallel, creating different logic gates like AND, OR, and NOT. These gates determine the flow of power.
  3. Output: The output is generated when the power reaches the coil. This output can be a motor, a light, or another device.

Example

Let's say you want to control a light with a push button. You could use the following ladder logic:

  • Rung 1:
    • Left rail: Power supply
    • Contact: NO contact connected to the push button
    • Coil: Light coil
  • Logic: When the push button is pressed, the NO contact closes, allowing power to flow to the light coil, turning the light on.

Advantages of Ladder Logic

  • Intuitive: The ladder diagram is easy to understand and visualize.
  • Simple: It's a relatively simple language to learn and use.
  • Flexible: It can be used to control a wide range of industrial equipment.

Practical Insights

  • Ladder logic is widely used in industries like manufacturing, automotive, and process control.
  • PLCs are commonly used to implement ladder logic programs.
  • There are many software tools available for creating and simulating ladder logic programs.

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